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Sensors

The Sensors range covers temperature, pressure, position and EGT thermocouples (K-type) for accurate engine and vehicle data. From MAP/EMAP to IAT/ECT probes, plus weld bungs, thermocouple leads and install kits, everything is here for a clean, reliable setup. Select by measurement range, thread (e.g., 1/8" NPT) and your ECU’s calibration options.

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Brief summary & key benefits

Sensors are the foundation of control and logging. Accurate measurement enables stable strategies, faster diagnostics and consistent performance. Our range covers MAP/EMAP pressure, IAT/ECT temperature, EGT thermocouples, and throttle/cam position sensors plus weld bungs, leads and install hardware.

Technical Basics

Pressure (MAP/EMAP): choose a span above your expected peak; verify supply and linearity (e.g., 0.5–4.5 V). Exhaust pressure needs heat shielding and vibration-friendly plumbing.

Temperature (IAT/ECT/EGT): IAT/ECT typically use NTC curves—select the correct table in the ECU. EGT requires K-type probes with proper cold-junction compensation and adequate sample rate.

Position/speed: hall or potentiometer sensors for DBW and cam/crank; respect pinout and mechanical stops.

Threads & bungs: common 1/8" NPT; use correct weld bosses for exhaust and coolant. Aim for leak-free installation with suitable seals.

Wiring: use shielded twisted pairs for signals; thermocouples need dedicated compensating cable. Avoid ground loops and choose sealed connectors with suitable IP rating.

Selection Criteria

Range & resolution: target 70–80% utilisation in normal operation to retain resolution with headroom.

Response time: for fast dynamics (IAT spikes, EGT) pick short time-constant sensors; long leads add filtering/lag.

Environment: engine bay demands sealing, heat protection and flexible strain relief; shield hot areas properly.

Calibration & compatibility: confirm ECU curves (NTC tables, mV/bar) or provide manual scaling. Wrong scaling causes implausible values and unwanted safety triggers.

Installation & Maintenance

Placement: IAT in clean airflow, ECT in a constant-flow coolant point; EGT bungs equally spaced on the manifold.

Fitting: use high-temp sealant or crush washers; NPT needs modest torque. Provide strain relief and grommets on sharp edges.

Checks: validate readings after first start, inspect noise and grounds; re-torque hot joints after heat cycles and monitor for chafing or seal damage.

FAQ

Which MAP rating?
NA engines: 1–1.5 bar abs.; boosted: choose with 10–20% headroom above target peak.

IAT/ECT signal is noisy—why?
Poor grounding, missing shielding or proximity to ignition leads; improve wiring and mounting.

Key EGT tips?
Equal distance per runner, correct K-type cable, good CJC and heat protection.

Use PTFE tape on NPT?
Not on sensor grounds or high-heat areas; prefer high-temp sealant or metal washers.